Suncall

Basic Information

Stock Code
5985
Industry
Metal Products
Category Detail
Iron, Steel & Metal Products
Prefecture
Kyoto Prefecture
Establishment Year
June 1943
Listing Year
October 1964
Official Website
https://www.suncall.co.jp/
TSE Information
TSE Information
Yahoo! Finance
Yahoo! Finance
Other Companies
Nichia Steel, Kobelco Steel Wire, Sanyuu, Tokyo Seiko, Moritec, Oiizumi, AKIBA

Overview

Suncall is a leading company based in Kyoto Prefecture, founded in 1943, specializing in metal precision spring components for automobiles and optical communications.

Current Situation

Suncall recorded consolidated sales of approximately 38 billion yen and operating profit of approximately 2.2 billion yen in FY2022, maintaining solid profit margins. Its main business is manufacturing precision springs for major domestic automakers such as Toyota and Honda, boasting high technological capabilities. It has expanded production and sales bases overseas, strengthening supply to markets in China, the US, and Southeast Asia. In precision parts manufacturing, it enhances development capabilities using advanced facilities such as the Nano Tech Center. In recent years, it has focused on integrating its global production system and improving quality to differentiate from competitors. With capital of approximately 4.8 billion yen and 2,385 employees, its financial foundation is considered stable. While fulfilling social responsibilities such as reducing environmental impact and community contributions, expansion into automotive electronic components and communication-related parts will be key to growth. In 2023, it transitioned to the Tokyo Stock Exchange Standard Market, aiming to enhance management efficiency and achieve sustainable growth.

Trivia

Interesting Facts

  • Originally started as Sanko Wire Industrial Co., Ltd.
  • Has supplied springs to Toyota Motor Corporation for over 60 years.
  • The Nano Tech Center is a cutting-edge research facility for precision processing.
  • Inherits over 100 years of component manufacturing technology since founding.
  • Actively establishes subsidiaries and joint ventures overseas.
  • Rare domestic manufacturer of high-reliability precision springs.
  • Products also expand into aircraft and medical device fields.
  • Founder Shichiro Ito is a legendary figure in the industry.
  • Kyoto head office in Ukyo-ku, Mibu, supports local employment.
  • Has history of transitioning from TSE First Section to Standard Market.
  • Actively acquires ISO9001 and multiple other certifications.
  • Holds numerous patents domestically and internationally, establishing technological superiority.
  • Product precision enables nano-order processing control.
  • One of the major suppliers in the automotive industry.
  • Continues diversified product development aligned with market needs.

Hidden Connections

  • Has strong capital and trading ties with the Itochu Trading Group.
  • Deeply rooted in Kyoto's local industrial network.
  • Collaborates with numerous automotive parts manufacturers through precision springs.
  • Nano Tech Center functions as a regional technology promotion hub.
  • Forms close technology and sales collaboration systems with overseas local corporations.
  • Expands into Asian emerging markets through multiple joint ventures.
  • Has cooperative relationships with domestic environmental organizations in eco-friendly product development.
  • In-house engineers also serve as instructors at manufacturing education institutions.

Future Outlook

Growth Drivers

  • Expansion of demand for new material springs accompanying automotive electrification
  • Enhanced cost competitiveness through optimization of global production bases
  • New market development via advanced precision processing technology
  • Increasing demand for automobiles and electronics in Asian emerging countries
  • Growing demand for communication and optical parts along with quality improvement needs
  • Rising demand for high-precision metal parts in medical device market
  • Addressing eco-conscious markets through sustainability-compliant product development
  • Productivity improvements via IoT and AI utilization
  • Strengthened competitive edge through spread of international quality management standards
  • Revenue base expansion through diversification and new business development
  • Enhanced brand value through deepened collaboration with local communities
  • Future technological competitiveness reinforcement via talent development and technology succession

Strategic Goals

  • Achieve 10% global market share in automotive parts
  • Expand environmentally compliant products to 50% of sales
  • Complete digitalization of production bases and smart factory transformation
  • Increase overseas sales ratio to 60%
  • Expand high-value-added product lines for medical devices
  • Decarbonize supply chain and strengthen sustainability
  • Enhance talent development systems and promote diversity
  • Maintain new technology development investment at 5% of annual sales
  • Consistently achieve top-class evaluations in customer satisfaction surveys
  • Enhance corporate social trust through coexistence with local communities

Business Segments

Automotive Parts Manufacturing

Overview
Provides high-precision spring parts to domestic and international automakers, supporting safety and performance improvements.
Competitiveness
High-precision processing technology and long track record in the automotive industry
Customers
  • Toyota Motor Corporation
  • Honda
  • Nissan Motor Corporation
  • Mazda
  • Suzuki
  • Mitsubishi Motors
  • SUBARU
  • Daihatsu
  • Isuzu Motors
  • Automotive Parts Manufacturers
Products
  • Engine Valve Springs
  • Suspension Springs
  • Torsion Springs
  • Disc Springs
  • Precision Spring Hardware

Optical Communication Parts Manufacturing

Overview
Designs, manufactures, and supplies high-function precision parts for printers and optical communication equipment.
Competitiveness
High-quality products through fusion of precision processing and material technology
Customers
  • Telecommunications Equipment Manufacturers
  • Printer Manufacturers
  • Optical Fiber Manufacturers
  • Telecom Operators
Products
  • Precision Ring Parts
  • Wire Coils
  • Optical Communication Springs
  • Precision Metal Parts

Industrial Machinery and Equipment Parts

Overview
Provides spring products including special specifications for diverse industrial machinery, supporting machinery performance improvements.
Competitiveness
Versatile specification compatibility and custom manufacturing capabilities
Customers
  • Industrial Machinery Manufacturers
  • Agricultural Machinery Manufacturers
  • Packaging Machinery Manufacturers
  • Disaster Prevention Equipment Manufacturers
Products
  • Thin-Wall Spring Parts
  • Steel Wire Products
  • Packaging Precision Springs
  • Earthquake-Resistant Springs
  • Tractor Springs

Medical Device Parts Manufacturing

Overview
Manufactures high-precision, safety-critical spring parts for medical applications, supporting reliability of medical devices.
Competitiveness
High-quality management system and compliance with medical standards
Customers
  • Medical Device Manufacturers
  • Surgical Instrument Manufacturers
  • Medical Institutions
Products
  • Stent Springs
  • Surgical Springs
  • Precision Medical Parts

Electronic Device Parts Manufacturing

Overview
Designs and manufactures small precision springs for electronic devices, ensuring stable supply and contributing to product performance.
Competitiveness
Fine metal processing technology and rapid development response
Customers
  • Electronic Device Manufacturers
  • Printer Manufacturers
  • OA Equipment Manufacturers
Products
  • Connector Springs
  • Small Hardware Parts
  • Printer Spring Parts
  • Copier Hardware

Residential Building Materials Parts

Overview
Supplies durable metal parts for residential construction, supporting safe and secure living environments.
Competitiveness
High durability and extensive standard compatibility experience
Customers
  • Housing Manufacturers
  • Building Materials Manufacturers
  • Construction Companies
Products
  • Door Hinges
  • Metal Nails and Screws
  • Construction Hardware

Educational and Toy Related Parts

Overview
Provides safety-focused metal parts for play and educational tools, ensuring child safety.
Competitiveness
Compliance with safety standards and diverse product lineup
Customers
  • Toy Manufacturers
  • Educational Equipment Manufacturers
  • Kindergartens
  • Childcare Facilities
Products
  • Small Spring Hardware
  • Toy Parts
  • Safety Standard Compliant Parts

Disaster Prevention Related Metal Parts

Overview
Develops and manufactures parts for disaster prevention such as earthquake countermeasures, contributing to advancements in disaster safety technology.
Competitiveness
High-reliability material selection and long-term durability design
Customers
  • Disaster Prevention Equipment Manufacturers
  • Local Governments
  • Construction Companies
Products
  • Earthquake-Resistant Springs
  • Safety Device Parts

Industrial Wire Products

Overview
Provides high-durability wire products for industry, supporting product quality across diverse sectors.
Competitiveness
Abundant material and processing technologies
Customers
  • Industrial Machinery Manufacturers
  • Automotive Parts Manufacturers
  • Construction Equipment Manufacturers
Products
  • Steel Wire Cables
  • Stainless Steel Wires
  • Wire Processed Products

Electronic Component Mounting Support

Overview
Manufactures parts for electronic mounting processes, contributing to high-quality electronic device assembly.
Competitiveness
High-precision manufacturing and rapid supply system
Customers
  • Electronic Component Manufacturers
  • Electronic Device Assembly Plants
Products
  • Mounting Connector Springs
  • Precision Springs for Semiconductor Parts

Consumer Appliance Parts

Overview
Manufactures precision springs for home electric appliances, improving product durability.
Competitiveness
Capability for multi-variety small-lot production
Customers
  • Appliance Manufacturers
  • Consumer Goods Manufacturers
Products
  • Appliance Springs
  • Consumer Appliance Hardware

Competitive Advantage

Strengths

  • Advanced precision processing technology
  • Strong trading relationships in the automotive industry
  • Global production base expansion
  • Solid financial foundation
  • Accumulated manufacturing experience and technology over many years
  • Diverse product portfolio
  • Thorough quality management
  • Custom responses to customer needs
  • Utilization of cutting-edge equipment
  • Support for a wide range of industries
  • Environmentally considerate manufacturing processes
  • Stable supply chain
  • High development capabilities
  • Collaborations with major domestic and international automakers
  • Established corporate brand

Competitive Advantages

  • High-quality assurance system in precision spring manufacturing
  • Stable orders from a rich customer base
  • Global supply system leveraging overseas bases
  • Technology development using state-of-the-art Nano Tech Center
  • Risk diversification through products for diverse industries
  • High repeat rate based on long-term customer relationships
  • Integrated capabilities from product design to manufacturing
  • Cost competitiveness through balanced quality management and production efficiency
  • Differentiation from competitors via enhanced customization capabilities
  • Product development compliant with safety and environmental standards
  • Comprehensive after-sales service system
  • Productivity improvements through excellent on-site kaizen activities
  • Proactive overseas market development and local needs response
  • Multi-faceted engineer training and skill succession initiatives
  • Sustainable growth foundation with strong financial constitution

Threats

  • Global surge in semiconductor and material prices
  • Profit pressure from exchange rate fluctuations
  • Decline in demand due to electrification of automotive market
  • Technological innovations and price competition from overseas rivals
  • Supply chain risks such as COVID-19
  • Rising manufacturing costs from stricter environmental regulations
  • Domestic labor shortages and wage increases
  • Risk of failing to keep up with rapid technological changes
  • Expanding impact of US-China trade friction
  • Potential brand damage from product accidents
  • Unstable global political situation
  • Long-term uncertainty in resource procurement

Innovations

2023: Advanced Precision Processing Technology Using Nano Tech Center

Overview
Improved microfabrication technology for precision springs and parts, achieving production efficiency and quality enhancements.
Impact
Achieved 20% reduction in defect rate and shortened delivery times

2024: Strengthened Integration of Global Production Network

Overview
Refreshed equipment at overseas production bases to optimize production costs and improve quality.
Impact
10% reduction in production costs, improved customer satisfaction

2022: Development of New Spring Products Using High-Durability Materials

Overview
Developed high-function springs using new durable materials compatible with automotive electrification.
Impact
Successfully secured orders from major new customers

2023: Promotion of Environmentally Friendly Manufacturing Processes

Overview
Enhanced energy consumption reduction and recycled material utilization in manufacturing processes.
Impact
Achieved 15% reduction in CO2 emissions

2021: Introduction of AI-Based Quality Inspection System

Overview
Improved spring defect detection accuracy using AI image analysis technology.
Impact
30% reduction in inspection time, 10% improvement in detection accuracy

2023: Development of Microfabrication Technology for Small Medical Springs

Overview
Developed ultra-fine springs for medical devices, opening new markets.
Impact
Expanded contracts with medical device manufacturers

2024: Initiation of R&D on New Environmentally Compatible Materials

Overview
Project to develop biodegradable and recyclable alloy materials.
Impact
Aims to strengthen environmentally compliant product lines

2022: Construction of Manufacturing IoT Platform

Overview
Realized equipment operation management and efficiency improvements using IoT technology.
Impact
20% reduction in equipment downtime, improved productivity

2021: Strengthened Technology Exchange with Overseas Subsidiaries

Overview
Promoted global technical talent development and know-how sharing.
Impact
Successfully unified international quality standards

2024: Market Launch of New Springs for Electric Vehicles

Overview
Developed heat- and durability-enhanced springs suitable for electric vehicles.
Impact
Contributed to acquiring new customers and increasing sales

Sustainability

  • Setting targets to reduce CO2 emissions in manufacturing processes
  • Promoting resource circulation through active use of recycled materials
  • Sequential updates to energy-saving equipment
  • Strengthened chemical substance management to reduce environmental impact
  • Supporting environmental education through collaboration with local communities
  • Promoting workplace safety and work-style reforms
  • Introducing environmental and social standards in the supply chain
  • Exploring and introducing next-generation energy sources
  • Advancing sustainable product design
  • Promoting participation in local volunteer activities
  • Establishing and complying with green procurement standards
  • Strengthening ESG metrics in corporate governance